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    How Much Does a 3D Pop-Up Card Weigh? Packaging Standards Explained for Bulk Orders

    When it comes to producing and shipping 3D pop-up cards, two often-overlooked aspects are weight per unit and packaging specifications. For retail businesses, eCommerce sellers, or even global distributors, understanding these technical details is crucial. A seemingly light product like a pop-up card may have significant implications for shipping costhandling safety, and storage planning—especially when ordering in bulk from a Pop up Card Manufacturer.

    This guide breaks down everything you need to know about the average weight of a 3D pop-up card, how it varies depending on style (including Pop Up Flower Card), and how professional manufacturers package these cards for local and international delivery.

    1. How Much Does a 3D Pop-Up Card Weigh?
    The weight of a 3D pop-up card can vary depending on several factors, such as the card sizepaper type, and design complexity. However, industry standards provide a general guideline.

    Average Weight Range per Card

    Card Type Dimensions (Folded) Average Weight (with envelope)
    Standard Pop-Up Card 12x18 cm 25 – 40 grams
    Large Pop-Up Card 15x20 cm 45 – 60 grams
    Pop Up Flower Card 12x18 cm 35 – 55 grams
    Oversized Custom Design Varies 60 – 100+ grams


    So to answer the question directly:
    A typical 3D pop-up card weighs between 25 and 60 grams, which is 0.025 to 0.06 kilograms per card.

    This includes:
     
    • The card itself (made from 250–350 GSM cardstock)
       
    • A matching envelope
       
    • Optional: protective OPP bag or sleeve
    2. What Affects the Weight of a 3D Pop-Up Card?
    Several variables contribute to the final weight:

    A. Paper GSM (Grams per Square Meter)
    The heavier the cardstock, the more robust the card—and the heavier it becomes.
      B. Layers and Mechanisms
    The more pop-up layers or intricate elements (e.g., moving parts, 3D towers), the more weight gets added.

    C. Accessories and Add-ons
    • Glitter, foil stamping, or embossing
       
    • Inserts (personal messages, coupons)
       
    • Stickers or magnetic closures
    Pop Up Flower Card, for instance, often includes multi-petal structures, making it slightly heavier than a flat pop-up design.

    3. Why Does Weight Matter in Production and Shipping?
    From the perspective of a Pop up Card Manufacturer, even a few grams per unit can add up when shipping thousands of cards.

    Example Scenario
    An order of 10,000 cards, each weighing 35g, totals 350 kilograms—not including packaging.

    Logistics partners often calculate shipping costs by volumetric weight or gross weight, so knowing the exact unit weight helps optimize:
     
    • Shipping fees
       
    • Storage space in warehouse
       
    • Packaging material choices
       
    • Customs declarations
    4. Standard Packaging Specifications for 3D Pop-Up Cards
    After production, packaging is the next critical step. Professional packaging ensures the cards are protected, stackable, and cost-efficient to ship.

    A. Primary Packaging: Individual Units
    Each 3D pop-up card is typically packaged as follows:
     
    • Clear OPP Bag: Protects from dust and fingerprints
       
    • Kraft or Paper Envelope: Color-matched or custom printed
       
    • Insert Card (optional): For branding or instructions
    This primary packaging adds 5–10 grams to the card’s total weight.

    B. Secondary Packaging: Inner Boxes
    For retail or bulk delivery, cards are packed into inner boxes:
     
    • Quantity per box: 50 to 100 cards
       
    • Box material: Corrugated kraft paperboard
       
    • Inner dimensions: Custom-fitted to reduce movement
       
    • Padding: Optional foam or bubble wrap to prevent corner damage
    C. Tertiary Packaging: Master Cartons
    Master cartons are used for large-scale shipping or export.


    Master Carton Specification Detail
    Quantity per carton 500–1,000 cards
    Gross weight 15 – 35 kg (depending on card type)
    Dimensions ~50 x 40 x 35 cm (varies)
    Labeling Printed with client name, quantity, barcode


    Most Custom Pop Up Card orders for corporate clients or international buyers are shipped in such cartons, ready for customs or retail warehousing.

    5. Packaging for Retail vs. Wholesale
    Depending on the end-user, packaging formats may vary:

    Retail Packaging
    • Individual plastic sleeves
       
    • Euro hang tag for display racks
       
    • QR codes for augmented reality or brand engagement
    Wholesale/Bulk Packaging
    • Bundled units (e.g., 50 cards with envelopes, no sleeves)
       
    • Vacuum-sealed layers (for moisture protection during sea freight)
       
    • Palletized shipment with corner guards and straps
    Pop Up Flower Card designs sold in gift shops or bookstores are often packaged with visual appeal in mind, using transparent window boxes or display-ready cartons.

    6. Eco-Friendly Packaging Options
    Today’s top Pop up Card Manufacturer brands are adopting sustainable practices. Packaging solutions now include:
     
    • Biodegradable OPP substitutes
       
    • Recycled kraft paper for envelopes
       
    • Soy-based inks for branding
       
    • No plastic fillers—only paper padding or recyclable foam
    Sustainability not only reduces environmental impact but also adds value to the product for eco-conscious consumers.

    7. Tips for Clients Ordering in Bulk
    Whether you're a corporate buyer or retailer looking to place a large order for Custom Pop Up Cards, here are some useful guidelines:
     
    • Ask for unit weight and total carton weight before confirming shipping
       
    • Specify envelope size, type, and branding early in the design phase
       
    • Request sample packaging to test product protection
       
    • Consider labeling, barcoding, and inventory management during packaging
    Conclusion: Small Product, Big Impact
    Though light and compact, a 3D pop-up card is a meticulously designed product that carries more logistical weight than one might expect. From selecting the right paper to choosing efficient packaging for hundreds or thousands of units, every gram and millimeter counts.

    Whether you’re sourcing Custom Pop Up Cards for a marketing campaign or ordering Pop Up Flower Card collections for your store, understanding card weight and packaging standards can save time, money, and ensure smooth global delivery.

    For optimal results, partner with an experienced Pop up Card Manufacturer that provides not only artistic excellence but also production transparency and smart packaging solutions.

    Work with Thanh Toan
    THANH TOAN 3D CARD AND HANDICRAFTS MANUFACTURING COMPANY LIMITED
    Tax code: 3301724964
    Showroom: 75/10B Nguyen Tat Thanh Street, Ward 13, District 4, HCMC
    Hotline: +84 903078000 (Mr. Đô) (ENGLISH, PAYPAL ACCEPTED)
    Email: thanhdo020388@gmail.com
    TIN TỨC KHÁC
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